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Selective Soldering System combining Scalability and Throughput

Features and Benefits

  • Four-zone operation with concurrent fluxing, preheating and soldering for increased throughput with maximum preheat capabilities
  • Choice of single or dual drop-jet fluxers and solder pots for either simultaneous parallel or independent double processing modes
  • Parallel processing significantly increases machine throughput while double processing broadens soldering flexibility
  • Full titanium solder pots compatible with all solder alloys plus easy tool-free maintenance
  • Software control between different solder alloys without changing solder pots

The Integra™ 508.4 is a multi-station selective soldering system designed for high-volume applications with maximum throughput. The Integra™ 508.4 has many unique features, including concurrent fluxing, preheating and soldering for faster processing time and reduced soldering cycle.

Versatility

With its flexible configuration, the Integra™ 508.4 is a versatile selective soldering platform and can be equipped for either single, parallel or double processing. Use of a single dropjet fluxer and solder pot allows soldering of printed circuit boards as large as 508 x 508 mm (20.0 x 20.0 in.).

Integra™ 508.4 S-configuration

When configured with dual drop-jet fluxers and dual solder pots, the Integra™ 508.4 can be used in two different modes and is capable of processing up to 8 boards at one time. The parallel processing mode enables fluxing and soldering of two printed circuit boards at the same time doubling machine productivity.

Integra™ 508.4 PD-configuration

Integra™ 508.4PD configuration The double processing mode allows soldering with multiple size nozzles within the same program enhancing flexibility and increasing productivity. A single drop-jet fluxer and dual solder pots can be used in the double processing mode and is ideally suited for the use of two different solder alloys without requiring physical changing of solder pots.

Value

With a reputation for innovation, comprehensive process solutions from Nordson SELECT ensure a maximum return on investment and low cost of ownership. From initial process development through full-scale production, you are supported by our experienced worldwide engineering, applications development and technical service network.

Integra™ 508.4 Features

The Integra™ 508.4 is a fully configured SMEMA compatible selective soldering platform and is a reliable and costeffective solution for many demanding through-hole and SMT mixed-technology soldering applications including:

  • Double-sided TH/SMT assemblies
  • TH selective and mini-wave soldering
  • Multiple solder alloy soldering without changing solder pots

text integra 508 4 enStandard Features

  • Four-zone operation with independent zones for concurrent fluxing and preheating plus two selective soldering stations (508.4S)
  • SMEMA chain conveyor with positive PCB location
  • Automatic conveyor width adjustment
  • MicroDrop drop-jet fluxer
  • Flux level sensing system
  • Full surface bottom-side infrared preheating
  • All titanium solder pot and pump assembly
  • Quick change magnetically coupled solder nozzle
  • Automatic solder pot level monitoring
  • Automatic wave height monitoring
  • Heated nitrogen inerting system
  • Process viewing camera
  • PhotoScan editor and machine control software
    • Easy “point-and-click” programming
    • Remote machine control
    • Remote machine maintenance
    • Network and FIS capability
  • TFT monitor

Additional Configurations

  • Dual MicroDrop drop-jet fluxers and dual solder pot and pump assemblies for parallel
  • or double soldering modes (508.4PD)

Optional Features

  • In-process, closed-loop flux verification system for drop-jet control
  • Full surface topside infrared preheating
  • Closed-loop pyrometer control
  • Board warpage sensing system
  • Dual process viewing camera and second monitor
  • Automatic solder wire feeding system
  • Automatic solder level sensing system
  • Wave height control sensing system
  • Automatic solder nozzle cleaning system
  • AOI solder joint inspection system
  • Data logging system with traceability of all process parameters
  • Barcode reader

Specifications: Integra™ 508.4

Motion System
Z accuracy ±50 μm (0.002 in.)
Z repeatability (1): ±50 μm (0.002 in.), 3 sigma
Z velocity: 0.05 m/s peak (2 in./s)
X-Y accuracy ±50 μm (0.002 in.)
X-Y repeatability (1): ±50 μm (0.002 in.), 3 sigma
X-Y velocity: 0.2 m/s peak (8 in./s)

Computer
PC with Windows® operating system

Software
PhotoScan “point-and-click” programming editor and machine control software

Solder Pot Capacity and Weight
Capacity (2): Approx. 12.0 kg (26.4 lbs.)
Total weight of tin-lead solder together with solder pot and pump assembly (2): Approx. 22.4 kg (49.2 lbs.)
Total weight of lead-free solder together with solder pot and pump assembly (2): Approx. 19.7 kg (43.3 lbs.)

Solderable Area (X-Y)
Single, parallel or double operating mode (3, 4):
Max. 508 x 508 mm (20.0 x 20.0 in.)
Min. 50 x 50 mm (2.0 x 2.0 in.)

Board Handling Capability
Max. board size: 508 x 508 mm (20.0 x 20.0 in.)
Min. board size: 50 x 50 mm (2.0 x 2.0 in.)

Conveyor
Max. board/carrier length: 508 mm (20.0 in.)
Min. board/carrier length: 50 mm (2.0 in.)
Max. board/carrier width: 508 mm (20.0 in.)
Min. board/carrier width (4): 50 mm (2.0 in.)
Max. board/carrier thickness: 15.2 mm (0.6 in.)
Max. overboard clearance: 120 mm (4.7 in.)
Max. underboard clearance: 40 mm (1.5 in.)
Edge clearance (5): 3 mm (0.12 in.), edge conveyor including on-rail clamps
Transport height: Conforms to SMEMA standard for conveyor height; height adjustable from 940-965 mm (37.0 - 38.0 in.) from floor to bottom of board
Load capacity (6): 7.5 kg (16.5 lbs.)
Operation modes: Automatic (SMEMA), manual or pass-through

Facilities Requirements

System footprint: 4300 x 1700 mm (169.3 x 66.9 in.)
Compressed air: 6 bar min., 8 bar max.
Power (mains) (7): Power supply accommodates 3 phase, 400VAC, 50-60 Hz, 17-19 kW, 28-29 A
Nitrogen: 99.99% (4.0) pure, 4-6 bar, 1.3 m³/hour (single pot), 2.6 m³/hour (dual pot)
Ventilation: Rear 150 m³/hour, 100 mm (4.0 in.) dia. duct
System weight (8, 9): 2000 kg (4400 lbs.)

(1) Repeatability is measured at full rated system speed.
(2) Solder capacity and total weight of solder pot and pump assembly varies depending on solder alloy.
(3) Board size is reduced when operating in parallel or double modes
(4) Contact factory regarding smaller or larger boards/carriers.
(5) Edge conveyor conforms to SMEMA standards.
(6) Total weight of all parts on conveyor at any one time. Contact factory regarding requirements for greater load capacity.
(7) Electrical power varies depending on configuration.
(8) System weight varies depending on configuration.
(9) Configuration dependent. Other configurations may be available. Contact Nordson SELECT.

Windows is a registered trademark of Microsoft Corporation in the United States and other countries.

Standards Compliance: SMEMA, CE

Additional options may be available: contact Nordson SELECT for further information.

Dimensions are in millimeters

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